POSSIBILITIES OF ENSURING A STABLE AND OPTIMAL OPERATING TEMPERATURE OF FORGING TOOLS USING AN INDUCTION HEATING SYSTEM WITH THE POSSIBILITY OF TEMPERATURE CONTROL AND RECORDING

1,2 DUDKIEWICZ Łukasz
Co-authors:
1 HAWRYLUK Marek 1 POLAK Sławek 1 MARZEC Jan 1,3 TKOCZ Roger
Institutions:
1 Wroclaw University of Science and Technology, Wroclaw, Poland, EU, marek.hawryluk@pwr.edu.pl; slawomir.polak@pwr.edu.pl; jan.marzec@pwr.edu.pl;
2 Schraner Polska, Łęczyca, Poland, EU, lukasz.dudkiewicz@pwr.edu.pl;
3 MAHLE Behr Ostrów Wielkopolski, Poland, EU, roger.tkocz@mahle.com
Conference:
33rd International Conference on Metallurgy and Materials, Orea Congress Hotel Brno, Czech Republic, EU, May 22 - 24, 2024
Proceedings:
Proceedings 33rd International Conference on Metallurgy and Materials
Pages:
195-201
ISBN:
978-80-88365-21-1
ISSN:
2694-9296
Published:
26th June 2024
Metrics:
25 views / 36 downloads
Abstract

<div>The article determinates the operating temperature of forging tools intended for the hot precision forging process of a selected series of die forgings, with respect to the operational durability of the forging equipment. The durability of forging tools is one of the important aspects affecting the price of the final product in the form of a forging, especially in the case of a small forging, up to 45 %. The optimal operating temperature of forging tools is usually selected for a given technology, but also based on the heat balance resulting from the heat generated because of plastic deformation and friction of the forging as well as the heat released by the tools during their cooling and lubrication. Only a proper selection and maintenance of temperature ensures high durability. As part of the research work, a permanent system for measuring and recording the temperature of forging tools in a die forging process on a hammer, with ongoing temperature registration for the whole set of tools, was presented. Various methods of heating and reheating forging tools dedicated to hot drop forging processes were presented and analyzed, including heating using natural gas as a medium and induction heating using a developed system based on two 2 x 10kW inductors. The obtained results indicate that the appropriate control of the tools temperature and their induction heating/reheating gives the best results in terms of minimizing the energy consumption necessary to ensure the stability of the tool operating temperature conditions.</div>

Keywords: Precision forging on hammer, forging dies, heating of tools, induction heating system

© This is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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